| To:   The Microwave Group
From: Dick, K2RIW          10/03/03.
Re:   Waveguide Dummy Load Info.
 I still feel that with some care you can make a FB 10 
      GHz termination from a tapered wooden dowel.  When Bruce, N2LIV and I did 
      this work in 1999, we were making terminations that had a measured S11 as 
      good as -35 dB (a VSWR of 1.04:1).  We were making these dummy loads as a 
      test fixture for testing  the insertion loss and quality of our 3/4 inch 
      copper pipe wave guide that  we were using in the fabrication of "Button 
      Hook" feeds for our 10 GHz parabolic  dish antennas. 
 I'll admit 
      that there might be some minor differences required when a  dummy load is 
      being constructed for WR-90 wave guide, instead of 3/4 inch  circular wave 
      guide.  But, I see no reason to believe that the same  techniques wouldn't 
      work equally as well.
 
 For the dummy load we merely bought 3/4 
      inch wooden dowels that had been  sitting in the Home Depot store on Long 
      Island for a couple of months.  Long Island, New York, USA is a reasonably 
      high humidity area that is  surrounded by sea water.  I'm convinced that 
      the moisture content within  wooden dowels helps make them into a lossy 
      material that makes them behave  as a nearly ideal RF absorber.  Remember 
      that the Loss Tangent of the water  content of your food is the major 
      cause of the heat that you get from your  Microwave Oven.  If you place 
      something in your Microwave Oven that  contains no moisture, it is 
      possible that the Oven will think it is empty,  and the Magnetron may 
      become damaged by the high RF reflectivity.
 
 If the material that 
      you use for a dummy load has a high or a low:  dielectric constant, or 
      number of dB's per inch; that only affects the  number of inches required 
      for the tapered section (for a good VSWR), and  the number of inches of 
      the material that's required to obtain a given  number of dB's of 
      absorption.  We discovered that if any reasonable  material has a 
      sharp-tipped taper that is gradual enough, the RF wave never  knows that 
      anything is happening, and there will be virtually no reflection  from 
      that load material.
 
 I've even heard a crazy-sounding story of a 
      crafty Microwave Amateur who  used bicycle tire material as very effective 
      wave guide dummy load material  -- Hi.  With a little care, I believe that 
      almost any material from slight  lossy, to very lossy, can be made to 
      function as a wave guide dummy load.
 
 Here is a repeat of the 
      appropriate paragraph that N2LIV and published on  the Microwave Reflector 
      in July 3, 1999:
 
 "7.     DUMMY LOADS -- In circular WG are quite 
      easy to construct.  Simply sharpen a 3/4" broom stick handle and force it 
      into the 3/4" copper pipe. About 3" of taper and 2" of non-taper is FB.  
      The usual moisture in the wood makes a great "slow absorber", which makes 
      it more forgiving of errors.  The main difference between a -35 dB S11 
      dummy load (VSWR = 1.04, [sharp tip]) and a -20 dB S11 (VSWR = 1.22) seems 
      to be how sharp the point was at the tip of the broom stick handle and was 
      the taper too abrupt (too short).  There may be some variations caused by 
      knots in the wood, but we didn't seem to have that problem."
 
 I 
      hope this material is helpful.
 
        73 es Good VHF/UHF/SHF/EHF Optical 
          DX,Dick K2RIW.
 Grid FN30HT84DC27
 
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